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Pharma & Vaccine Cold Chain — application environment
Deployment

Pharma & Vaccine Cold Chain

2–8 °C end to end — and an audit trail for every minute of it.

Cold-chain work is documentation work: the goods arrive, but the record is what gets audited. Scanning at each custody change, paired with temperature logging, turns the audit from a reconstruction into a report. The hardware must work in cold rooms, with gloves, and survive drops on loading docks.

Who actually makes the purchase

Distributors, hospital pharmacies and cold-chain logistics providers handling temperature-sensitive goods under GDP-style audits.

Where these projects stall

Typical software in this stack
GDP/WMS softwareTemperature monitoring platformsERP
Devices quoted here: 3
Send this requirement
01

Excursion records must be complete

Every custody point needs time, temperature and identity. Hand-captured notes fail audits; scan-plus-log capture at the dock and cold room does not.

02

Gloved hands and cold rooms

Cold-room work means gloves and condensation; the device needs glove-capable touch and swap batteries that live outside the chill.

03

Batch traceability to dispatch

Batch and expiry must follow the pallet from receipt to dispatch note, without retyping at each step.

Usage scenario

How the work actually runs

Cold is not a temperature spec on a datasheet. It is a screen that stops responding, a battery that loses a third of its capacity, and condensation that finds every port on the way back to room temperature.

Pharma & Vaccine Cold Chain — on site
ON SITEMachine side: work instruction and WIP scan

01The cold-chain loop

Workflow
  • Receiving at the cold dock — inbound scan at −18 °C, gloves on.
  • Putaway and picking in the freezer — short bursts, high scan rate.
  • Temperature and batch capture — probe readings tied to the pallet record.
  • Loading and handover — seal number, trailer temperature, signature.
  • Deviation reporting — what left the range, when, and for how long.

02Device choices that survive the freezer

Selection
  • Handheld with a heated or low-temperature display option.
  • Battery chemistry rated for discharge below −20 °C.
  • Glove-mode touch, or a physical keypad if gloves are thick.
  • Sealed enclosure that tolerates wash-down and condensation.

03What to write into the spec

Spec
  • Operating temperature range, stated with the battery, not without.
  • IP rating against wash-down, not just dust.
  • Condensation recovery — how long after leaving the freezer it works.
  • Swappable battery, because charging in the cold is not an option.
  • A screen readable through a fogged visor.

04What the pilot has to prove

Pilot
  • A full shift in and out of the freezer on one battery.
  • Scan success on frosted and wet labels.
  • Touch response with insulated gloves.
  • No fogging inside the scan window after repeated cycles.
  • Battery capacity after 200 freeze/thaw cycles.
Data flow

How the information actually moves

This is the part that decides the device. Each step below has a different requirement for screen size, scan engine and connectivity.

01Receipt verifyInbound batch scanned against the order; condition photographed at the dock.
02Logger pairingTemperature logger ID linked to the pallet record at acceptance.
03Cold-store put-awayScan confirms location and time-in; glove-friendly touch throughout.
04Batch pickFEFO picking enforced by batch and expiry scan.
05Dispatch docsDispatch note assembles batch, logger and custody history in one report.
Questions we get

Before you ask

The questions that come up on almost every project in this sector, answered before the first call.

All questions
01Do you supply the temperature loggers?
No — the devices integrate with your logger platform. Most platforms export CSV or API; the scan record joins by logger ID.
02Will the tablet work inside a 2–8 °C cold room?
Cold-room rated units operate below zero; batteries are swapped outside the room on the charger so the shift is never interrupted.
03Our auditors ask for device validation. What can you provide?
Specification sheets, calibration-relevant documents and the OS build records; the workflow validation stays with your quality team.
04Can you supply five units for a pilot?
Yes. A pilot is the normal entry point. We quote single units at sample pricing and support the pilot with spare parts on the same order — a spare battery and a cradle, not a pallet.
05Do the Android units ship with GMS?
Most Android models ship with GMS. For builds where Google services must be absent, we supply a GMS-free firmware on the same hardware — say so at the quotation stage, because it is a firmware decision, not a setting.
06What warranty do you give?
One year as standard, covering the unit and the battery against manufacturing faults. Extended cover and advance-replacement terms are available for fleets — ask for them with the quotation, not after the first failure.

Running a pharma cold chain project?

Send the workflow and the software stack. You will get two models and the caveats, not a catalogue.

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